Three ways to flatten your slab, and which method is best. This router sled allows you flatten slabs up to 2000 x 1100 x 120 mm . I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . New (5) Items (5) see all. Simple to follow Assembley video: https://www.youtube.com/watch?v=ViYKQEw7uxs. Thanks! A shop-made version is fairly simple, with a platform built to support a router with a slot in the bottom to allow the bit to protrude. The Slab Flattening Mill can mill slabs up to 3-7/16” and the minimum thickness depends on … Shipping on our slab jig is about 3-5 business days. I really don't know anything about routers so any input would be really appreciated. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). This kit includes one gallon of our fast setting... ***This Bonding primer is White in color**** Now you can attach the casters to the ends. For the best finish, shim your slab so that it won’t move while you plane it. this is what it looks like after I place the slabs of wood into the sled base. Ideal for signs, cutting boards, game boards and more. Put your own content here: text, html, images, media... whatever you like. Our slab jig costs extra for us to ship out of country please confirm the extra shipping costs before placing an out of USA order. The jig is adjustable to fit most router bases, we use a Surface Planing  Router Bit - 3" Cutting Diameter and a 1.75 horse router. This jig … A half-sheet of 3/4″ ply and your plunge router is about all you really need to make this router sled/slab flattening mill. © 2020 Stone Coat Countertops All Rights Reserved. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. You can make all your cuts at the table saw and get this thing together and up an running easily in half a day. Related: slab flattening jig router sled woodpeckers slab flattening mill. I really wanted to use ... Before you begin even the simplest of woodworking projects, you’ll need some basic tools. Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until you’re done. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Custom CMS block displayed at the left sidebar on the Catalog Page. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. Click Here. Nailing drawer boxes together used to frustrate me as I tried to steady the wobbly parts while keeping them aligned and trying to drive a nail. Download the plans for it as a SketchUp file: 1. aluminum profiles (rails), the router, router bit, router chuck extension, workbench, neither clamping accessories . Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. thanks. Polishing epoxy takes practice and experience. This service is performed using a router jig and can flatten up to an 7’ x 40” slab of wood. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. The shim stacks have a solid top and bottom, but the shims in the middle of the stacks are slotted to allow them to be easily added or removed (detail ‘a’). Perfect for exotic pours and many styles of epoxy marble,... Each set includes 20 - Strips of Templating Material. A planing sled is basically a set of rails that are co-planer and a bridge that holds a router so that the bit in the router can cut a flat surface without following the highs and lows of the slab. One of the unique qualities…, With Router Face Milling - Device - DIY Guide - 1-2-do.com - Your Home Improvement Community. slab jig router live edge offerman finewoodworking beardeddogworkshop. Price. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run even. The Extended Slab Flattening Mill works best with a router of 2-1/4 HP or larger. Unbranded (5) Items (5) see all. The length of the melamine is determined by the width of the wood you want to flatten. If you don’t have a 30″ planer sitting around, you can still flatten your slab with a simple jig and a router. What router would you recommend for a flattening slabs ? Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. 15 grams of White Metallic Powder Thick Pour Super Cast Epoxy 1½ Gallon Kit. Step 1: Cut a Slot Into the Melamine. Using the Mill is as easy as sliding your router across the slab in repetitive passes, moving over a little less than the width of your router bit until the slab is flattened. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. i gotta make one of these ive done quite a few slab tables and have always used a power planer and long level to flatten the tops this would sure make that job a lot easier thanks for reminding me of this jig. In this blog article I’ll share how to make a DIY router sled for your live edge woodworking projects. 15 grams of Black Metallic Powder Tip Jar: https://www.paypal.me/lewayotte I've been working on a big project, some custom racks to replace some old bedroom furniture. Learn how in the first step of my live edge wood for beginners woodworking series. Liquid Epoxy Dyes Stone Coat Countertops vibrant epoxy dyes are designed to create realistic looking natural stone epoxy countertops. I take dust collection pretty seriously. Assembley Required All of this combined for some really wonky slabs. Category. We love the time we save and the way this jig glides across our table. We built this jig to last, very high end materials are used to build this jig. Over $140.00. The leveling jig is nothing more than two router guides consisting of a base and a fence. This is a very ridged jig which will help make your woodworking projects more professional without the expense of a CNC machine. We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat and ready for sanding. The Epoxy Undercoat is paint we like to use on our substrate before pouring epoxy. All editable from Theme Editor. What complicated it even more was that I hit metal…a lot of metal…while milling. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Slab Jig Assembly Video Link Click Here. Making the Router Sled Rails This is really a simple build. The router should now be able to slide freely through the sled. Check out Oneida Air Systems for a whole lot less money and made in the US. So if you’ve been holding off tackling a live edge slab project because of all the challenges, you just ran out of excuses. Include description. Hope this helps out! 4 comments so far. In this video I go over the process I use to make a DIY Router sled a.k.a. CNC Spoilboard Surfacing Router Bit 1/2" Shank, Slab Flattening Router Bit Carbide Planer Router Bits Wood Milling Cutter Planing Tool Woodworking Tools by NITOMAK 4.6 out of 5 stars 351 $31.76 $ 31 . Under $30.00. 1/2, 1, 2, or 4 gallons of Stone Coat Countertop Epoxy Once the slab is acclimated and to rough size it is time to build a planing sled. A buddy of mine said the bosch 2.25 hp plunge router that they sell at the local home depot is a great buy for the money. Call anytime for free project support! The platform allows the router to move across the width of the board. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). This is the material we use to create our Stone Coat Countertops and Wood Slab Tops. See more ideas about router sled, woodworking jigs, router jig. Click here to learn more about our Sanding kit. pottz. Free... Epoxy Tilt Table Each strip measures 2 1/4'' wide by 96'' long by 1/8'' thick and easily glues together with a small amount of acetone and light pressure... Click here to see our video with more information on our Casting Epoxy. i will be using one of those flattening jigs with a router sled and two rails. Using a router sled, along with a good planing bit, is an easy, inexpensive way to flatten, level, and plane live edge wood slabs. Wood workers love our Quick Coat for 3D objects, such a coating driftwood. $30.00 to $140.00. By Nick Offerman #222–Nov/Dec 2011 Issue. This slab jig will help you make wood slab projects flat! This clamping jig adds stability to this ungainly process. 76 Bonding primer for applying epoxy over, laminate countertops, solid surface countertops, cultured marble, and other non porious smooth hard surfaces... Glitters Stone Coat Countertops Glitters are a fine particulate glitter selected for their dynamic sparkle and compatibility with Stone Coat Epoxy. Jul 27, 2019 - Explore Jon Peister's board "Router sled for flattening" on Pinterest. Aside from being the fastest way to flatten big slabs, short of owning a $10,000 wide-belt sander, my router jig (Level Big Slabs in No Time Flat, FWW #222) also lets me build another kind of organic yet refined table, hewn from chunks of big stumps.I use it to flatten big slabs … Selected category All. What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. They have a solution for everyone. The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. Slab flattening is now being offered! Included in the Carrara Marble Epoxy Kit: router sled which you can see at the video from the top of this page. 3 More Images. You could also make your own for much less than what you would spend for the tapered container, hose fittings... there are some YouTube vids which do a nice comparison of several commercially products. Replicate Mother Nature with the Stone Coat Countertop Epoxy Tilt Table The Woodpeckers Slab Flattening Mill, along with your router, lets you accurately and safely flatten oddly shaped and oversized slabs in a home shop. On thicker slabs simply add a spacer of wood that the wheels ride on to allow for very thick projects. See the Technical Details section for average widths. This product is formulated for this purpose... Metallic Powders Stone Coat Countertops Metallic Powders are extremely vibrant when mixed into epoxy or mixed into 91% isopropyl alcohol then missed on the surface of your epoxy project. Epoxy Undercoat - WHITE Now, assemble the whole jig using the bolts, washers, and nuts. There are many similar sample content placeholders across the store. If the bottom of your wood slabs do not lay flat in your sled base, you can use shims and wedges so that they don't rock. —Lynn Lawrenz, Algoma, Wis. 139900 views on Imgur: The magic of the Internet. Here is the video on how to assemble the Slab Jig. The router guides are attached at either end to a couple of shim stacks. A variety... Zu verstehen, worauf man in einer Qualitätssäge achten sollte, ist die beste Methode, um ..., #achte, telly bass conversion TeleModders com Discussion Group is part of Router woodworking -, Setting up shop is easy when you have a supplier that can provide you with Jet power tools. For a wider selection, or to choose your own slab… Receive our latest product updates and promotions. Artists love using Quick Coat Epoxy to create geodes for their art pieces. Find the centre of the melamine, lengthways, and draw a … Flattening Wood Slabs with a Router Jig Nick Offerman's shopmade router jig flattens thick slabs to create Nakashima-style tabletops and other unique pieces. This slab jig will help you make wood slab projects flat! and then show you how I use mine. The Stone Coat Countertop Slab Jig is built TOUGH! By making 1/16” to 1/8” depth cuts, One or two passes and I can flatten a good size slab on both sides in 30 minutes to an hour depending on how bad it is. Plane Your Wood Slabs With a Planing Sled That You Build: This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. Not fanatically, but seriously. Watch our how-to videos to learn to make your own amazing surfaces! We set this up on a 4' x 8', but you can adjust the size of the jig to different table sizes. Flattening a … In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. This sketch shows the setup of TOT! Check out the Slab Jig in action. The tools are manufactured in areas where engineers have perfected specific crafts and designed the tools to support them. Slab Flattener! Here is a free video link on how we Sand and Polish. Please provide a valid price range $ to $ Buying Format. Router Bits; Brand. Build the jig from any type of scrap stock; you’ll find the star knobs and T-tracks at woodworking supply stores. The details in the magazine article were a little sparse since they are dependent on … You’ll get done in less time if you stick to larger diameter spoil board style bits. Condition. Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. Each slab is unique in shape and color. So for $20 I bought 8 little wheels and built my own jig out of scrap 5/4 and 3/4 Poplar and bought a 1 1/2” and 2” planing bit for my router. To build the router sled, you’ll need nominal 1 1/2" electrical metallic tubing (EMT), tools and a router with a suitable flattening bit. the final step is adjust the router bits dept so that i barely touches the highest point of the slab. With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. All About Jet Jet power tools are not just made in one place, but are a collection of the finest technology and materials from around the world. This jig does not come with the router or bits. In my case I used a 1200mm strip of melamine in anticipation of any wide slabs in the future. For orders outside of the USA please e-mail stonecoatcountertops@gmail.com for a shipping quote. Home & Garden. You can make the jig to whatever size best suits your needs, but the dimensions shown will accommodate very large and fairly small boxes. Dust Collection. I have found that it’s best to shim evenly around the whole piece, rather than shim one side. This extra step of sanding the slab can be done for an additional cost. The top-of-the-line woodworking and metalworking tools can be found at more than 9,000 dealers world-wide. ... :16 PM . Widths will vary from piece to piece, and are wider on average for the longer lengths. Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. Way too expensive! 2019 - Explore Jon Peister 's board `` router sled which you can absolutely do that and! Either end to a couple of shim stacks is built TOUGH of live... 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